Swirl Flap Repair Kit With Gasket For Opel Vauxhall Chevrolet 2.0 Cdti

The Swirl Flap Repair Kit with Gasket restores precise airflow control within the inlet manifold of affected diesel engines. Carbon accumulation or fractured flaps commonly trigger sluggish acceleration, poor fuel economy, and persistent diagnostic codes. By replacing the failing movement hardware, this set reestablishes consistent induction pressure, allowing the turbo and injection system to operate efficiently again without costly manifold removal.

Benefits & Tips

Schedule this upgrade when servicing regular intake cleaning routines to extend engine life. Ensure the cylinder head surface is completely free of old gasket residue before seating the new plate. Apply a thin layer of silicone grease to the FKM O-rings during installation to prevent pinching and guarantee a leak-free seal.

Product Specifications

Built for 2.0 CDTI and 1.9–2.0 TTiD powerplants across major European and global brands. Covers Opel Astra J, Cascada, Insignia, Zafira C; Saab 9-3, 9-3X, 9-5; and Chevrolet Malibu V300. Features temperature-resistant FKM seals designed to withstand direct exposure to diesel exhaust gases and high-load thermal cycling.

Package includes:

• 4 x swirl flap end caps fitted with reinforced FKM O-Rings
• 6 x intake manifold gaskets
• 1 x structural mounting plate

Important Reminders

This assembly is intended for off-road and motorsport environments exclusively. Cross-reference your chassis VIN and engine designation against the approved list prior to fitting to avoid incompatibility issues.

All electronic and mechanical equipment, devices and machines sold by InterCyprus to EU countries are CE certified and carry a two year warranty.

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