Home » Blanking Plate Aluminum For Opel Vauxhall Saab 2.0 2.2 DTI TiD Engines

Blanking Plate Aluminum For Opel Vauxhall Saab 2.0 2.2 DTI TiD Engines

SKU: 1005007635568040-Default Title
Default Title
€45,86
-37% €73,37 €45,86

This aluminum blanking plate is engineered specifically for Opel, Vauxhall, and Saab vehicles equipped with 2.0-liter DTI and 2.2-liter DTI/TiD diesel engines. Factory emission controls route hot exhaust gases back into the intake system, where they combine with crankcase vapor to deposit a multi-millimeter layer of heavy oil-soot onto intake valves and runner walls. Over time, this restricts airflow, triggers measurable power drops, and forces the engine to burn excess fuel. Installing this precision-machined spacer physically blocks the EGR feed from fouling the intake tract, restoring clear cylinder breathing, improving throttle response, and eliminating the root cause of diesel intake clogging without requiring complete system removal.

Performance Benefits & Installation Tips

Cutting the exhaust recirculation stream preserves maximum turbocharger efficiency and extends the interval between mandatory intake cleanings. When mounting the assembly, always replace the stock rubber sealing ring with the supplied heat-stable Viton O-ring to withstand sustained diesel EGT cycles. After installation, run the vehicle through a professional ECU remap to disable the deactivated EGR sensor, or connect a dedicated simulator module to prevent Engine Management Light activation. Keep all loose hardware organized during fitting to maintain factory routing integrity for surrounding vacuum lines and electrical connectors.

Technical Specifications

  • Primary Material: CNC-machined aluminum construction
  • Sealing Component: High-temperature Viton O-ring gasket
  • Connection Hardware: Matching aluminum transfer pipe
  • Compatible Model Range: Opel Astra III & IV, Vectra II C, Signum, Frontera II, Zafira I; Saab 9-3 & 9-5; Vauxhall equivalents
  • Verified Engine Part Numbers: X20DTH, Y20DTH, X22DTH, Y22DTH, Y22DTR, D223L
  • Output Bracket Coverage: 74kW (101HP) through 92kW (125HP) configurations
  • Production Era: 1998–2005 platform years

Package Includes:

  • 1 x Aluminum blanking plate adapter
  • 1 x Aluminum connecting pipe
  • 1 x Viton O-ring seal

Safety & Compliance Reminders

This kit is manufactured for closed-course motorsport, racing, and private track use only. Removing active EGR functionality will fail standard municipal inspection protocols and is therefore illegal for road-registered traffic in most jurisdictions. Always confirm ECU calibration compatibility prior to the first ignition cycle to bypass limp-mode safety thresholds.

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